Client Wafer Fabrication Tool Manufacturer

Industry  Semiconductor/Manufacturing (Commercial)

Goal  Improve product yield for newly Released To Manufacturing (RTMed) products

Challenges   The customer released a new product to manufacturing which had a significantly low yield rate of 40%

Solution   Developed processes to improve post production yield rates

Key Benefits

Improved manufactured product yield to 95%

Root cause identification and mitigation of key contributor to reduced yield numbers

Worked with parts vendor/supplier to understand their manufacturing processes.  Created improved manufacturing procedures which lead to the delivery of better materials

Developed incoming material screening process to identify discrepant material earlier in the manufacturing process.  These efforts led to a reduction in rework costs

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